Introduction The intention of this project is to design and build wooden locket similar to the one shown in the film. The film's main character: Eisenheim (Played by Edward Norton) describes the wooden locket as a which is derived from Egyptian hieroglyphs, roughly meaning an oval with a line at one end. As you can see from the embedded video, the locket incorporates a double hinge system in order to twist in half, before the lid can then be opened.
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Research I had researched several different methods of achieving the locket hinge including these other instructables: • • • Abstract Wanting to achieve a true double hinged locket as per the film, I set about designing the locket in a similar style as research item #3 the 'Illusionist locket: A how to.' By, whilst also bringing in a few touches from the work of others. I designed a tailored a logo onto the front which would then transform into the first letter of my wife's name once the locket was twisted into heart configuration. However due to a miss assumption made by myself, half of the logo inscription was unfortunately on the wrong side. I highlight the error, so that you can avoid my misfortune.
Once the locket had been designed, using AutoCAD I created a PDF of my design the work in vector format (a good guide can be found ) in order for the to laser cut work-pieces from 1.5mm walnut using a CNC machine. Once the parts were then returned to me, I manufactured the hinges (one 'split pin' and one 'bent pin' hinge), and performed the final assembly.
I found that creating the Cartouche locket is a very rewarding project, however there are a couple of very fiddly, time consuming sections that can easily be done wrong and require rework. I recommend that if you are attempting this project, you: • Like me, double up on all work-pieces in case of breakage. • Have lots of patience • Unlike me, model all of your work-pieces using 3D CAD system to ensure correct design. • Look into making each layer thicker than 1mm.

This would make the locket stronger, and enable easier addition of the magnets. (Magnets help to maintain the stiffness of the locket.) • If possible to source a small enough double ended barbell, it would be a more suitable hinge than the 'bent pin' • double up on the laser cut pieces. (it will probably cost you no more to have two of each piece laser cut. You pay for the size of wood used, so if you have spare space, have duplicates made.
This is particularly important for the more delicate middle layers.). I required: Mechanical Equipment • ( Important - £12.99) • (digital versions also suitable - £15.00 upwards) • Drill (£ Various) • Spirit level (if you have a lathe that would replace the need for both the drill and the spirit level - £ Various) •, (used to ensure both halves of the split pin hinge remain in contact during transition - £5.00) • (woodworking vice would have been more suitable, but I don't have one. - £25.00) • (£4.50) • Various grades of sandpaper • (£15.00) • (or vice - £10.00) • Laser cutter (or send your design out for manufacture.) are brilliant.
Design equipment • Computer (you probably have one of these.) • AutoCAD (or similar design software, Solidworks, or Creo etc.) Materials • (£1.69)• (this came direct from the laser cutters workshop, I specified the size of wood in the drawing, and thickness in the accompanying email)(£5.00 alone)• Dress makers Pin (£ found lying around)• (£2.50). The most important aspect of the design for me was ensuring that the locket was personalised. As the locket was going to be a gift to my wife, I first focused on how the locket would appear in heart formation. As her name begins with M, I designed an M onto the heart shape. The next step was to decide what relevant image i wanted in standard formation, that could then be translated into an M.
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Recognising that the spit line was effectively a mirror in heart formation, I set about finding a shape or embalm which has the top (or right hand side, similar to an M). After playing around using a sketchpad, I chose a 'Quaver' over a 'Dove', and moved onto the CAD stage. Using a similar design concept to as previously mentioned, I drew up my own design ideas on AutoCAD. Warning - This is where I made two mistakes. AutoCAD design As the design is complex and tricky to visualise in 2D, I should have modelled it in 3D including the pivot and the split pin, prior to converting to a 2D dxf for the laser cutter to use.